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Cast polyurethane Machines CPU30J-MDI SERIES
Ⅰ.Product Classification:
ZC Factory offers customized solutions for nearly all industries and applications, whether for the processing of polyurethane elastomers or foams. The CPU30J-M SERIES is well designed for flexibility and ease of use, allowing for high-quality cast urethane moldings.
Ⅱ.Functions and features:
- The MDI Polyurethane (PUR) casting machine features an automatic control hot air circulation system that addresses the technical issues of oxidation and carbon deposition in the heat transfer oil channel.
- The new storage tank (patented technology) is equipped with a metal heat conduction seat at the bottom, resulting in faster heating, higher efficiency, environmental protection, and energy savings.
- Independent multi-point temperature control ensures more uniform temperature management, with an accuracy of ≤±1°C.
- The feeding system is equipped with a pressure static balance device (patented technology), which eliminates flow errors and provides more accurate and stable flow.
- The mixing head is independently developed, offering uniform mixing, minimal discharge, easy cleaning, and cost savings.
- The mixing head features a color-adding device that allows the addition of various pigments and additives to the mixing chamber, enabling the production of products with different formulas or colors.
- The pouring mode options (hose pouring, open pouring, closed mold pouring, timed, and quantitative pouring) support special processes with a wide range of mixing ratios.
- The system uses high-precision metering pumps (temperature-resistant up to 450°C, pressure-resistant up to 10 MPa) with an accuracy error of 0.3–0.5%, ensuring stable metering accuracy.
- All metering pumps are equipped with variable frequency motors with a wide speed regulation range, greatly improving automation, production efficiency, and product uniformity.
- The PLC modular control system includes functions for flow, pouring, cleaning, and more, with the capability to independently store 30 different formulas.
- The mixing device is designed for homogeneous mixing, being both light and durable.
- An automatic degassing system ensures that the products are free of bubbles.
- The excellent design of the mixing chamber and agitator ensures optimum mixing quality, even with difficult-to-mix raw materials.
- ZeCheng's machine head can be completely dismantled for easy cleaning.
- A multi-component agitation system can be added.
Ⅲ.Application:
The machine is fit for making PU elastomer products with middle and low hardness.
IV.Working conditions:
|
Component Name |
Mixing ratio |
Temperature (°C) |
Viscosity (CPS) |
Vaccum Torr |
|
A (MDI/TDI prepolymer) |
100 (defined by user) |
Room Temperature-110°C |
100~3000 (defined by user) |
5~10 |
|
B(semi-prepolymer) |
50-160 (defined by user) |
Room Temperature-110°C |
100~3000 (defined by user) |
5~10 |
| C (MOCA or BDO) | 10~30 (defined by user) | Room Temperature-130°C |
100~3000 (defined by user) |
5~10 |
|
catalyst |
0.3-2 |
Room Temperature |
50-2000 (defined by user) |
|
|
Color paste |
0.2-2 |
Room temperature |
50-2000 (defined by user) |
V.Main parameters:
|
Item/Model |
CPU30J-M1 |
CPU30J-M2 |
CPU30J-M3 |
CPU30J-M4 |
CPU30J-M5 |
|
Total discharge amount(Kg/min) |
0.25~2.5 |
1~5 |
3~10 |
5~15 |
10~30 |
|
A tank capacity(L) |
120 |
160 |
250 |
400 |
500 |
|
B tank capacity(L) |
80 |
80 |
160 |
160 |
500 |
|
C Tank capacity(L) |
30 |
30 |
30 |
80 |
80 |
|
Pouring head stirring speed(r/min) |
4000-5000 |
4000-5000 |
4000-5000 |
4000-5000 |
4000-5000 |
|
Height from the ground(mm) |
1200 |
1200 |
1200 |
1300 |
1400 |
|
Total power(kw) |
26 |
26 |
28 |
30 |
46 |
|
Weight(Kg) |
2680 |
2680 |
2850 |
2850 |
3300 |
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We provide professional and high-quality complete China Famous Brand Polyurethane Elastomer Pouring Machine/PU Elastomer Casting Machine and solutions for various customers. Our corporate values demand-oriented, and is committed to providing everyone with cost-effective products and high-quality services. Accurate process devices, Advanced Injection Molding Equipment, Equipment assembly line, labs and software development are our distinguishing feature.

