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Three Components Elastomer Casting Machine

Three Components Elastomer Casting Machine

I. Brief Introduction: CPU30J-G series (electric heating) Three-components Elastomer casting machine is one of the type of elastomer casting machine. Different types of colorcan add directly into the color paste container. The three components elastomer casting machine adopts low speed gear...

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I. Brief Introduction: CPU30J-G series (electric heating)

Three-components Elastomer casting machine is one of the type of elastomer casting machine. Different types of colorcan add directly into the color paste container.

The three components elastomer casting machine adopts low speed gear pump, so the metering is more accurate than others. Mixing head is essential of all casting machines, adopting excellent variable cross-section, high shear and stable performance.

Pouring head is a main part of three-component casting machine, excellent leakproofness. Adopting floating type machine specific sealing, air leakage is impossible with good stability, no slant. Also using multi-point temperature control system to make temperature stable when stirring.


Key elements of High temperature elastomer casting machine-CPU30J-GD series machines include:

  • Powerful electrical heating for easy maintenance
  • Accurate metering for consistent mixing ratios
  • Dynamic mixing system for enhanced mixing
  • Electrical mixhead heating
  • Layout options
  • Fixed/variable Speed Stirrer
  • Variable speed Stirrer
  • Vacuum pump
  • Extra level sensor for tank
  • Automatic feeding valve
  • level sensor
  • Melter for a safe processing of high-melting
  • Automation
  • Control achieved via an operator touch screen interconnected with a PLC 
  • Data storage
  • Maintenance operations
  • Production record
  • Alarm record
  • Process parameter display
  • pressures
  • temperatures
  • alarms
  • Process flexibility options
  • Pigment direct injection line
  • Catalyst direct injection line


II. Production Classification:

It used to to produce casting type polyurethane elastomer products with MOCA or BDO as chain extender.

III. Functions and features:

1. Stable and reliable temperature control system, can be use conducting oil or electrical heating, temperature≤±2℃.

2. High-temperature resistant low-speed high-precision metering pump; accurate matching, flexible adjustment and measurement accuracy error:≤±0.5%.

3. Well designed mixing device, compact and durable mixing head, no visible bubbles in product.

4. Equipped with color paste feeding system, with features of uniform mixing and accurate metering.

5. It can process with three or two components material, meets the requirements of one-machine-two-purpose.

6. Adopt the imported PLC controller, to cast, automatic cleaning and air impact; stable performance and strong operability.

7. Polyurethane and vacuum degassing can be synthesized in the machine.

8. Use the MDI as pre-polymers, safe and environmentally friendly.

9. Degassing of your materials.


IV. Application:

Rubber roller, high load solid core wheel, sieve plate, hydraulic seal ring, photovoltaic guide pulley wear-resistant materials in metallurgy,dyeing, spinning, mine, paper-making industry.


V. Working condition:


Component Name

Mixing ratio

Temperature(°C)

Viscosity (CPS)

A (prepolymer)

100

60-100°C

500-6000

B (MDI semi-prepolymer)

50-160

40-85°C

50-100

C (catalyst)

6-18

0-50°C

50-500

Color paste

0.1-1

Room temperature

50-2000


V. Main parameter:


Item/Model

CPU20J-Ⅰ

CPU20J-Ⅱ

CPU20J-Ⅲ

CPU20J-Ⅳ

CPU20J-Ⅴ

CPU20J-Ⅵ

CPU20J-Ⅶ

Total discharge(g/min)

250-800

1000-3500

2000-5000

3000-8000

5000-15000

8000-20000

10000-30000

A tank capacity(L)

160

160

250

250

400

500

500

B tank capacity(L)

80

80

160

160

250

250

250

C tank capacity(L)

30

30

30

80

80

80

80

Pouring head stirring speed(r/min)

4000-5000

4000-5000

4000-5000

4000-5000

4000-5000

4000-5000

4000-5000

Height from ground(mm)

1200

1200

1200

1300

1300

1300

1300

Total power(kw)

40

40

45

45

50

50

50

Pouring head stirring speed(r/min)

1800

1800

2200

2500

2800

3200

3200

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